In the heart of Tasmania’s manufacturing sector, a transformation in industrial motor technology is taking place. At Skretting’s Westbury facility, the installation of an EC Titanium motor represents a significant leap in industrial motor technology. EC Titanium motors are reshaping how industries approach precision control and energy efficiency, setting new benchmarks for manufacturing performance.
Why EC Titanium Motors Outperform Traditional Systems
Traditional asynchronous motors, while reliable workhorses of industry, face limitations when precise speed control is essential. EC Titanium motors introduce a sophisticated solution that combines synchronous reluctance and permanent magnet technologies. This innovative design delivers unprecedented control and efficiency, achieving IE5+ efficiency standards—the highest rating available in motor technology. Learn more about EC Titanium Motors from one of the world’s leading companies in electric motors, ABB. Read more here.
Real-World Applications of EC Titanium Motors
The Skretting installation demonstrates the practical advantages of EC Titanium motors in demanding industrial environments. The facility’s feed mill operation requires exact dosing of oils and fats—a process that demands precise speed control at lower RPMs than conventional motors can effectively manage. “By using the EC Titanium motor with a synchronous relationship between the stator and rotor, we can slow the motor down with a lot more accuracy,” explains Tom Green, Managing Director at Enginuity Power Solutions.
EC Titanium Motors: Key Technical Advantages
The sophisticated design of EC Titanium motors delivers multiple benefits for industrial applications:
- Superior Speed Control: The synchronous relationship between stator and rotor eliminates issues like motor slip, ensuring precise operation at low speeds
- Enhanced Efficiency: IE5+ efficiency rating delivers significant energy savings compared to traditional motors
- Integrated Intelligence: Built-in variable speed drive eliminates the need for external drive cabinets
- Sustainable Design: Uses non-rare earth magnet materials, supporting environmental sustainability
- Advanced Monitoring: Wireless connectivity enables real-time performance monitoring through ABB Ability™
Integration Benefits of EC Titanium Motors
The integrated design approach of EC Titanium motors brings additional advantages to industrial applications. The combination of motor and drive in a single unit reduces installation complexity, saves valuable space, and minimises potential points of failure. This integration also enables more precise control over operations, as demonstrated in Skretting’s food production processes.
Future-Proofing with EC Titanium Motors
As industries face increasing pressure to improve efficiency while maintaining precise control over their processes, EC Titanium motors represent a significant technological advancement. The technology not only addresses current operational challenges but also aligns with broader industry trends toward energy efficiency and smart manufacturing.
Sustainability Impact
The implications of EC Titanium motor technology extend beyond individual installations. With industrial motors consuming a significant portion of global electricity, the widespread adoption of high-efficiency solutions like EC Titanium motors could contribute substantially to industrial sustainability goals while improving operational precision. There’s a strong argument for replacing old electric motors for more efficient modern technology. In a previous case study Enginuity simply recommended and replaced old for new IE5 rated SynRM motors, preventing the equivalent of 32 tonnes of greenhouse gasses and over $21,000 in energy costs annually! Read more here.
Making the Investment Case
For facilities considering upgrades to their motor systems, EC Titanium motors present a compelling case. The combination of precise control, enhanced efficiency, and integrated design offers a solution that addresses both immediate operational needs and long-term sustainability objectives. The financial benefits for replacing old electric motors for modern, technologically advanced motors is significant. Enginuity Power Solutions regularly works with partners in the industry like A1 Electric Motors. Together they’ve seen companies achieve a pay-back within 2-3 years of deployment.
Conclusion
The Skretting installation demonstrates how EC Titanium motors can transform industrial operations. As industries continue to seek ways to improve precision while reducing energy consumption, these advanced motor systems prove that technical innovation can deliver both operational excellence and sustainability benefits.
Watch our short video story featuring Tom Green to learn more about this solution.
Interested in exploring how modern efficient motors can optimise your production infrastructure? Contact Enginuity Power Solutions to discover tailored strategies for your organisation.